Why Your Factory Needs a Complete Forming Line Solution
In ceramic tableware production, the forming and drying stages directly determine product quality, production efficiency, and downstream process stability. Are you facing these common challenges in your factory?
- Uneven drying after forming
- High product deformation rate
- Unstable production rhythm
- Low efficiency in manual material handling
- Difficulty in trimming due to insufficient green body hardness
Watch our jiggering line in action: Ceramic Tableware Jiggering Line Demo
These problems are exactly why HAODA developed the Full Automatic Jiggering Line with Secondary Drying System—a complete automated production solution from clay supply to green body output, helping ceramic factories achieve intelligent manufacturing upgrades.
What Is a Jiggering Line One-Stop Solution?
This production line belongs to HAODA's One-Stop Factory Solution, covering the complete automated process from clay preparation to green body output. It improves production stability and reduces labor dependency.
Complete Production Process Flow
The automated production line includes these key stages:
Stage 1: Clay Supply – Vacuum Pug Mill Automatic Clay Supply System
Stage 2: Clay Cutting – Precision Clay Cutting System
Stage 3: Forming – Automatic Roller Forming
Stage 4: Initial Drying – Mold Initial Drying
Stage 5: Secondary Drying – White Dryer System (Optional)
Stage 6: Trimming – Automatic Trimming System
Stage 7: Demoulding – Auto Demoulding & Conveyor System
Stage 2: Clay Cutting – Precision Clay Cutting System
Stage 3: Forming – Automatic Roller Forming
Stage 4: Initial Drying – Mold Initial Drying
Stage 5: Secondary Drying – White Dryer System (Optional)
Stage 6: Trimming – Automatic Trimming System
Stage 7: Demoulding – Auto Demoulding & Conveyor System
Through continuous operation of the entire line, stable and efficient production is achieved—especially suitable for large-scale ceramic tableware production factories.
What Products Can This Line Produce?
The jiggering line is designed specifically for daily-use ceramic tableware production.
Product Types:
- Dinner plates
- Salad plates
- Soup plates
- Bowls (rice bowls, soup bowls, deep bowls)
- Saucers and dishes
- Cups and mugs
- Hotel tableware
- Chain restaurant tableware
- Custom brand tableware
Material Types:
- Porcelain tableware
- Stoneware tableware
- Bone china tableware
The Secondary Drying System (White Dryer) Advantage
In traditional forming lines, green bodies often pass through only one drying stage, leading to:
- Uneven moisture at the bottom
- Slight product deformation
- Difficulty in trimming
- Poor stability in subsequent glazing
The White Dryer secondary drying system provides:
✓ Improved green body hardness – Better structure for handling and trimming
✓ Enhanced trimming stability – Cleaner edges, less chipping
✓ Reduced deformation rate – More consistent moisture throughout
✓ Higher downstream yield – Better results in glazing and printing
✓ Enhanced trimming stability – Cleaner edges, less chipping
✓ Reduced deformation rate – More consistent moisture throughout
✓ Higher downstream yield – Better results in glazing and printing
This is particularly important for high-quality daily ceramic tableware production.
5 Typical Application Scenarios
Scenario 1: Daily Tableware Production Factories
Your situation: Producing large quantities of plates, bowls, and cups daily. Manual forming can't keep up with demand, and quality varies between workers.
How this line helps: The complete automated line handles high-volume production with consistent quality. Perfect for factories producing 20,000+ pieces per day with stable output.
Typical products: Dinner plates, rice bowls, soup bowls – standard shapes in large batches.
Scenario 2: Export-Oriented Ceramic Manufacturers
Your situation: International customers demand consistent quality across thousands of pieces. Manual forming creates size variations and thickness inconsistencies that lead to rejections.
How this line helps: Automated roller forming and controlled drying ensure uniform product dimensions. Your export orders meet quality specifications batch after batch.
Typical products: Standardized dinnerware sets, white tableware for export markets.
Scenario 3: Hotel & Chain Restaurant Tableware Production
Your situation: Producing tableware for hotel chains or restaurant brands with high repeat orders. Need consistent quality across large volumes.
How this line helps: The automated production line excels at repetitive products with consistent specifications. Perfect for standardized hotel dinnerware production.
Typical products: Hotel plates, restaurant bowls, custom-branded tableware.
Scenario 4: Factory Automation Upgrades
Your situation: Currently using manual jiggering or semi-automatic machines. Want to modernize production without building a new factory.
How this line helps: The jiggering line integrates into existing factory layouts. Start with key automation modules and expand gradually. Replace 5-8 manual workers with automated systems.
Typical products: Your current product range, produced more efficiently.
Scenario 5: New Ceramic Factory Projects
Your situation: Building a new production facility. Need reliable, efficient equipment and complete line planning.
How this line helps: As a One-Stop Solution, HAODA provides complete factory planning—from layout design to equipment installation, operator training, and after-sales support.
Typical products: Full range of daily tableware for domestic and export markets.
Key Equipment Features
Forming Options:
- Single forming head or double forming heads (select based on your production needs)
- Servo-driven roller forming system
- Heated or normal roller options
Drying Systems:
- Mold initial drying system
- White Dryer secondary drying (optional, recommended for high-quality production)
Automation Features:
- Automatic clay supply system
- Automatic trimming system
- Auto demoulding robot
- Conveyor system
- Complete line PLC control
What to Consider Before Purchasing
When evaluating the jiggering line for your factory, consider:
Product range: What shapes and sizes do you produce most? Single or double forming heads?
Production volume: What's your daily output target? The line design scales with your capacity needs.
Quality requirements: Do you need the secondary drying system? For export or premium markets, the White Dryer is recommended.
Factory layout: Where will the line fit? HAODA provides layout design support.
Integration needs: Will this connect with your existing glazing or kiln systems?
One-Stop Solution Services
HAODA doesn't just provide equipment—we provide complete solutions:
✓ Factory planning & design – Optimize your production flow
✓ Production line layout – Space-efficient equipment arrangement
✓ Equipment installation & commissioning – Professional setup
✓ Operator training – Your team runs the line confidently
✓ After-sales technical support – Ongoing assistance
✓ Production line layout – Space-efficient equipment arrangement
✓ Equipment installation & commissioning – Professional setup
✓ Operator training – Your team runs the line confidently
✓ After-sales technical support – Ongoing assistance
Helping you quickly establish an intelligent ceramic production line.
Global Application Experience
HAODA jiggering lines are currently operating in:
- India
- Bangladesh
- Southeast Asia
- Middle East
- South America
Helping numerous ceramic tableware factories achieve automation upgrades and capacity expansion.
Quick Summary
The Automatic Jiggering Line with Secondary Drying System offers ceramic tableware manufacturers a complete, integrated production solution. With the White Dryer advantage, consistent forming quality, and one-stop service support, it addresses core challenges of traditional production while enabling scalable growth.
Key benefits:
- Complete automated production from clay to green body
- Secondary drying system reduces deformation and improves quality
- Suitable for plates, bowls, cups, and custom tableware
- One-stop solution with layout design and installation support
- Reduces labor dependency and improves consistency
Ready to Upgrade Your Ceramic Production Line?
Get technical specifications – Contact us for detailed equipment parameters
Get capacity calculation – Send us your daily production targets and product sizes
Get layout design – Share your factory floor plan for production line planning
Request a quote – Contact HAODA with your product drawings and production requirements
HAODA Machinery specializes in automated ceramic production equipment with over 16 years of experience. From forming to glazing to handling, we help ceramic factories improve efficiency and product quality. Learn more about our products.
